WRECK
SIMULATION
A
model was created to simulate the large loading that occurs when a wreck occurs
during the cold rolling process. The
following images represent the stresses and deflections produced in this
situation. The
model was subject to both 36-in and 12-in wide wreck simulations with loads up
to 1200-tons acting on the roll necks, achieving stresses as high as 200 ksi.
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Top
view of Work Roll
under
Wreck Load
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Side
View of Work Roll
under
Wreck Load

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Cross
section at Roll Center

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Cross
Section at Critical Roll Neck

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Cold
Rolling Mill Model A
model of a rolling mill containing up to 5 rolling stands and predicting optimal
operating variables ranging from rolling loads to speed limits is available to
apply to your own mill's setup. Click on the picture to the left to learn
more.
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